Industrial Automation Case Studies
Proven results across oil & gas, metallurgy, mining, port logistics and more. Real projects, real outcomes for global clients.
500+
Projects Completed
25+
Years Experience
8+
Countries Served
100%
On-time Delivery
Key Industrial Automation Projects
From 6,000 T/D soybean oil plants in Brazil to PLC upgrades for global commodity traders — see how we deliver results.
Brazil WFCG — 6,000 T/D Soybean Oil
WFCG (Brazil)
Complete DCS automation system for soybean crushing and oil extraction line. Designed and commissioned PLC control cabinets with redundant control architecture for 24/7 continuous operation in tropical climate conditions.
Key Equipment
Siemens SIMATIC S7-400, ET200PA distributed I/O, WINCC SCADA
Results
99.5% system availability, 40% downtime reduction
Turkey ULC — 4,000 T/D Soybean Oil
ULC (Turkey)
Full automation of pretreatment, extraction, and refining processes. Integrated temperature, pressure, and flow control loops with recipe management for multi-grade production.
Key Equipment
Siemens SIMATIC S7-400, ET200PA, WINCC SCADA
Results
35% production efficiency improvement, 15% energy savings
Egypt — 100,000 T/Y Soybean Oil Plant
Leading Egyptian Food Processor
Greenfield project — complete process automation from raw material handling to finished product packaging. Included silo management, batch control, and CIP system automation.
Key Equipment
Siemens SIMATIC S7-400, ET200SP distributed I/O
Results
95% reduction in manual intervention, fully automated operation
Louis Dreyfus (LDC) — PLC Upgrade
Louis Dreyfus Company (LDC)
Legacy PLC system upgrade for existing oil processing lines. Migrated from aging control systems to modern Siemens S7-400 platform with HA (High Availability) redundancy, ensuring zero unplanned downtime during migration.
Key Equipment
Siemens SIMATIC S7-400 (HA), ET200SP HA, STEP 7
Results
Zero unplanned downtime post-upgrade, 30% faster recipe changeover
Bunge — ICS & PCS7 Migration
Bunge Limited
Complete control system migration from legacy ICS to Siemens PCS7 DCS platform. Included engineering, procurement, commissioning, and operator training for high-availability soybean processing.
Key Equipment
Siemens PCS7 DCS, SIMATIC S7-400, ET200SP HA
Results
Seamless migration with production continuity, improved data integrity
COFCO — 5,000 T/D Processing Line
COFCO (中粮集团)
Integrated automation for oilseed pre-treatment, solvent extraction, and crude oil refining. Included real-time monitoring, alarm management, and production data historian for 5,000 T/D pre-treatment + extraction and 1,000 T/D refining.
Key Equipment
Siemens SIMATIC S7-400 (SMART+), ET200PA, WINCC OA
Results
25% increase in oil yield, full food safety traceability compliance
Additional Case Studies
Oil & Gas
九三集团粮油 DCS
China
S7-400SMART + ET200PA
Energy
益海嘉里 热电联产
China
S7-400 + ET200SP HA
Metallurgy
Steel Mill Automation
Southeast Asia
VFD + PLC Retrofit
Building Materials
Cement Plant DCS
Africa
Process Automation
Port Logistics
Port Grain Terminal
South America
Auto Loading System
Mining
Mining Conveyor Control
Central Asia
PLC + VFD
Water Treatment
Wastewater SCADA
Middle East
Remote Monitoring
Smart Manufacturing
Smart Factory MES
China
Production Tracking
"Why SENTRADO? Because they delivered our 6,000 T/D soybean oil plant automation on time, with zero unplanned downtime in 18 months of operation. Their Siemens engineering team knows the process inside out."
— Operations Director, WFCG Brazil
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