Industrial Manufacturing Automation

Automation solutions for steel, metallurgy, cement, and mining. 25+ years of proven experience operating in the world's most demanding industrial environments.

Automation for Heavy Industry

SENTRADO delivers comprehensive automation solutions for the most demanding heavy industrial environments. From blast furnace control in steel mills to kiln optimization in cement plants, our engineering team understands the unique challenges of high-temperature, high-dust, and continuous-operation facilities.

With over 25 years of experience and 500+ successful projects across China, Russia, Southeast Asia, the Middle East, and Africa, we bring proven expertise to every industrial automation challenge.

Our solutions cover the complete production chain — from raw material handling and processing to finished product quality control and energy optimization.

Industrial manufacturing automation - steel mill control system
500+
Projects Completed
25+
Years Experience
50+
Global Clients
24/7
Remote Support

Key Solutions

Industry-specific automation solutions designed for maximum productivity, safety, and reliability in heavy manufacturing environments.

Steel & Metallurgy

Complete automation for steel production from ironmaking to finished steel products.

Blast furnace control systems
Rolling mill automation
Continuous casting control
Temperature & level control

Mining & Mineral Processing

Robust automation for mining operations from extraction to material handling.

Crusher control systems
Conveyor system automation
Ore handling & blending
Dust suppression control

Cement Production

End-to-end automation for cement manufacturing with energy optimization.

Rotary kiln control
Raw mill automation
Cement mill control
Clinker cooler optimization

Production Line Integration

Seamless coordination of multi-station production lines with quality control.

Multi-station coordination
In-line quality control
MES/ERP integration
Real-time production data

Predictive Maintenance

AI-powered diagnostics to prevent unplanned downtime and extend equipment life.

Vibration monitoring
Temperature analysis
AI-powered diagnostics
Remote condition monitoring

Energy Optimization

Reduce energy consumption across all production processes with intelligent control.

VFD-based energy savings
Power factor correction
Load balancing
Energy monitoring dashboards

Technical Expertise

Industry-leading technologies and platforms, deployed in the harshest industrial environments worldwide.

PLC Systems

  • Siemens S7-1500 redundant systems
  • Allen-Bradley ControlLogix
  • Hot-standby configurations
  • Distributed I/O (ET 200SP/MP)

SCADA Platforms

  • Siemens WinCC Professional/Unified
  • Rockwell FactoryTalk View
  • Schneider Citect (AVEVA)
  • Web-based remote monitoring

Drives & Motors

  • Siemens G120/S120 heavy-duty
  • ABB ACS880 industrial drives
  • Medium-voltage drive systems
  • Regenerative drive solutions

Safety Systems

  • PROFIsafe safety communication
  • Safety Integrated technology
  • SIL 2 / SIL 3 rated systems
  • Emergency stop & interlock

Communication

  • PROFINET IRT for motion control
  • EtherNet/IP industrial networks
  • Fiber optic backbone rings
  • Wireless remote I/O (5G/Wi-Fi 6)

Harsh Environment

  • IP65 / IP66 rated cabinets
  • ATEX for explosive atmospheres
  • Heat-resistant up to 60°C ambient
  • Anti-corrosion & vibration-proof

Key Advantages

Measurable benefits that impact your bottom line from day one of operation.

Reduced Downtime

Up to 40% reduction in unplanned downtime through predictive maintenance and redundant system design.

Increased Throughput

Optimized process control increases production throughput by 15-25% with consistent product quality.

Energy Savings

20-30% energy cost reduction through VFD optimization, smart scheduling, and load management.

Remote Monitoring

24/7 remote access to all process data, alarms, and system health from any device, anywhere in the world.

Predictive Maintenance

AI-driven analytics predict equipment failures weeks in advance, enabling planned maintenance windows.

Global Support

On-site commissioning and after-sales support across 6 continents with local partner networks.

Frequently Asked Questions

Common questions about our industrial manufacturing automation services.

What heavy industries does SENTRADO serve?
SENTRADO serves steel mills, metallurgy plants, cement factories, mining operations, and general heavy manufacturing industries. We provide complete automation solutions from raw material handling to finished product quality control, with specialized expertise in high-temperature and continuous-operation environments.
Can SENTRADO work in high-temperature and dusty environments?
Yes. We design systems specifically for harsh industrial environments. Our solutions include IP65/IP66-rated cabinets, ATEX-certified equipment for explosive atmospheres, heat-resistant components rated up to 60°C ambient temperature, and specialized dust protection systems for all critical electronics. We have deployed systems in steel mills, cement plants, and mining operations where dust, heat, and vibration are constant challenges.
Does SENTRADO provide safety-rated automation systems?
Absolutely. Safety is paramount in heavy industry. We implement SIL 2 and SIL 3 safety-rated systems using PROFIsafe, Safety Integrated, and dual-channel redundancy architectures. All safety systems comply with IEC 61508 and IEC 62061 standards, and we provide complete safety documentation including SIL verification reports and risk assessments.
What SCADA platforms does SENTRADO support?
We support all major industrial SCADA platforms including Siemens WinCC Professional and WinCC Unified, Rockwell FactoryTalk View SE/ME, Schneider Citect (now AVEVA), as well as open-source solutions like ScadaBR. Our engineers hold certifications on all major platforms and can integrate with existing systems or recommend the best platform for your specific application.
Can SENTRADO integrate with legacy equipment?
Yes. We specialize in brownfield projects and legacy system integration. Using protocol converters for Modbus RTU/TCP, PROFIBUS, DeviceNet, and custom gateway solutions, we seamlessly integrate decades-old equipment with modern control systems while maintaining production continuity. Our phased migration approach ensures zero unplanned downtime during the transition.

Discuss Your Manufacturing Project

Our engineering team is ready to design automation solutions for your steel plant, cement factory, mining operation, or manufacturing facility.