Food & Beverage Automation Solutions

From raw material processing to packaging — complete automation for edible oil, grain processing, and food production lines.

Full-Process Food & Beverage Automation

The edible oil and grain processing industry is transitioning from traditional manual operations to large-scale, centralized, and intelligent manufacturing. SENTRADO provides end-to-end automation solutions covering pretreatment, pressing, refining, filling, and packaging for food and beverage enterprises.

Our core products include SIMATIC PCS 7 process control systems, S7-1500/1200 PLCs, SINAMICS variable frequency drives, and WinCC SCADA visualization — delivering reliable, food-safe automation from warehouse to finished product.

6000T/D
Largest Project
4+
Countries
25+
Years Experience

Process Coverage

  • Raw material storage & handling (dock/warehouse)
  • Pretreatment, pressing & solvent extraction
  • Crude oil refining (degumming to deodorization)
  • Filling, weighing & packaging lines
  • Oil tank farm & bulk storage management
  • Utility systems (steam, power, water)

Industry Challenges We Solve

Understanding the unique operational challenges of edible oil and grain processing — and how automation addresses them.

Project Engineering

Large-scale edible oil plants require significant investment and long project cycles, with complex coordination across civil, process, and electrical disciplines.

Workforce & HSE

Experienced operators reduce consumption and improve yield, but growing HSE regulations demand automated safety systems and reduced manual intervention.

Plant Maintenance

Traditional reactive maintenance provides limited diagnostics. In low-margin, high-volume processing, every hour of unplanned downtime means significant losses.

Cost Control

Production yield and cost management are critical — covering raw materials, energy consumption, labor, maintenance, and overhead across every processing stage.

Key Solutions

End-to-end automation solutions for every stage of edible oil and food processing.

Pretreatment & Pressing Automation

Full PLC control for raw material conveying, crushing, flaking, cooking, and pressing with automatic temperature and pressure regulation.

Conveyor & elevator sequencing
Press temperature auto-control
Moisture & steam regulation
Interlocked safety system

Refining Process Control

Automated degumming, neutralization, bleaching, and deodorization with PID precision control for consistent oil quality.

PID temperature cascade control
Acid/alkali dosing automation
Vacuum deodorization control
Filter press automation

Filling & Packaging Lines

High-precision filling, weighing, and packaging automation for edible oil bottling and bulk packing operations.

Volumetric & gravimetric filling
Capping & labeling integration
Carton sealing & palletizing
Batch coding & traceability

DCS Process Control

SIMATIC PCS 7 centralized distributed control system for multi-area coordination, recipe management, and advanced process optimization.

Multi-station coordination
Batch recipe management
Historical data archiving
Redundant server architecture

Energy Management System

Comprehensive monitoring and optimization of steam, electricity, and water consumption to reduce operating costs.

Steam consumption optimization
Power monitoring & load balancing
Water recycling management
Energy KPI dashboards & reports

MES Production Management

Integrated Manufacturing Execution System for production scheduling, quality traceability, and real-time performance analytics.

Production scheduling & dispatch
Full-chain quality traceability
Yield & consumption analysis
ERP/SCADA integration

Global Project Experience

Proven track record delivering large-scale edible oil automation projects across Brazil, Turkey, Egypt, and China.

Brazil

WFCG 6000T/D Soybean Oil

6,000 tons/day soybean oil processing plant — complete pretreatment, pressing, and extraction automation.

AS410 ET200PA
Turkey

ULC 4000T/D Soybean Oil

4,000 tons/day soybean oil processing line — full DCS automation for pressing and refining processes.

AS410 ET200PA
China — LDC

Louis Dreyfus PLC Safety Upgrade

Dongguan & Tianjin facilities — crushing and tank area safety PLC retrofit with high-availability systems.

AS410 ET200SP HA
China — COFCO

5000T/D Pretreatment & Refining

5,000 tons/day pretreatment and extraction + 1,000 tons/day refining line — complete automation system.

PCS 7 S7-1500

Technical Specifications

Core technologies and platforms for food & beverage automation.

Parameter Specification
Control SystemSIMATIC PCS 7 / S7-1500
Drive SystemSINAMICS G120 / S120
HMIKTP / TP Comfort Panel Series
CommunicationPROFINET, PROFIBUS, OPC UA
Hazardous AreaATEX / IECEx (optional)
Food SafetyFDA / GMP Compliant

Frequently Asked Questions

Common questions about our food & beverage automation solutions.

What types of food & beverage processing do you support?
SENTRADO supports the full range of edible oil and grain processing operations including soybean pretreatment and pressing, solvent extraction, crude oil refining (degumming, neutralization, bleaching, deodorization), grain milling, filling and packaging lines, and bulk storage management. We also handle byproduct processing such as meal drying and cooling.
What advantages does PCS 7 offer over traditional PLC systems?
SIMATIC PCS 7 provides a fully integrated DCS with centralized engineering, batch processing capabilities, historical data management, and advanced process control — far beyond what standalone PLCs can deliver. PCS 7 enables multi-station coordination, recipe management, electronic batch records for food safety compliance, and seamless integration with MES/ERP systems.
Can you deliver turnkey projects for complete edible oil plants?
Yes, we provide complete turnkey automation services for edible oil processing plants — from initial process design and electrical engineering, through PLC/DCS programming, panel fabrication, installation, commissioning, and operator training. Our turnkey approach covers pretreatment, pressing, extraction, refining, fractionation, and packaging lines with capacities from 1,000 to 6,000+ tons per day.
What food safety measures are built into your automation systems?
Our systems are designed for full FDA and GMP compliance. Features include electronic batch records, traceability from raw material to finished product, automated CIP control, temperature and pressure interlocks for process safety, allergen management logging, and integration with laboratory information systems (LIMS). All data is securely archived for regulatory audits.
Do you support overseas project implementation?
Absolutely. We have extensive experience delivering projects internationally, including large-scale edible oil plants in Brazil (6,000 T/D), Turkey (4,000 T/D), and Egypt (100,000 tons/year). Our overseas services include remote engineering, on-site commissioning, multilingual HMI configuration, and after-sales technical support via remote access.

Discuss Your Food & Beverage Project

Whether you're building a new edible oil processing plant or upgrading existing production lines, our engineering team is ready to help. Get a customized automation solution for your project.